Cement Industry Dust Collection Solutions
With more than 30+ years of experience, we provide baghouse filter replacement, sealing, solenoid replacements, and preventative maintenance services. Cement manufacturing creates challenging dust collection scenarios – from raw material handling to clinker cooling, the abrasive, alkaline dust requires specialized filtration solutions.
At FabCo, we manufacture our own dust collection filters for the extreme demands of cement production facilities, helping you maintain regulatory compliance and maximize operational efficiency. We serve Wisconsin, Upper Michigan, and the Midwest.
Contact FabCo at 800-473-5251 or fill out our form here to get a quote!
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Our Cement Dust Collection Services
Baghouse Filter Replacements
Cement dust is notorious for its abrasive properties and alkaline chemistry, which rapidly degrade standard filter media. FabCo provides specialized replacement filter bags for cement applications, featuring advanced membrane-backed felts, PTFE laminates, and specially treated media that resist chemical attack and abrasion.
Our cement industry specialists ensure precise fit and proper tensioning during installation, maximizing filter life and collection efficiency.
With FabCo’s cement-specific filter replacements, you’ll experience longer service intervals, improved emissions control, and reduced energy consumption.
Comprehensive Sealing Services
In cement operations, even small leaks in your baghouse can lead to significant dust emissions and compliance issues. FabCo’s sealing specialists utilize industrial-grade, alkali-resistant gaskets and sealants formulated specifically for the harsh environment of cement production.
Our sealing service includes inspection and remediation of tube sheet connections, access doors, hoppers, and ductwork joints. Properly sealed systems maintain design airflow, prevent internal abrasion damage, and ensure your facility meets or exceeds environmental standards.
Solenoid & Diaphragm Valve Replacement & Servicing
The pulse-cleaning system in cement plant baghouses faces extraordinary challenges from abrasive dust and continuous operation. FabCo technicians are experts at evaluating, valve rebuilding, and optimizing solenoid and diaphragm valves to ensure consistent cleaning cycles and extended filter life.
We use only industrial-grade components rated for the demanding conditions of cement applications. Our solenoid replacement service includes diaphragm inspection, valve body cleaning, and complete electrical verification to ensure reliable pulse cleaning performance.
HEC Efficiency Cleaning (HEC)
FabCo Industrial Services specializes in High Efficiency Cleaning (HEC) for industrial baghouse filtration systems. Our advanced process optimizes performance while extending the life of your existing equipment, providing immediate cost savings and efficiency improvements for your dust collection system.
Baghouse Maintenance
FabCo Industrial Services’ preventative maintenance programs for cement facilities are designed to maximize uptime while ensuring environmental compliance.
Our experienced dust collection technicians perform systematic inspections of your entire dust collection system, from filter condition assessment to instrumentation verification. We document baseline parameters and track performance trends, allowing early identification of potential issues.
With FabCo’s cement-specific maintenance protocols, you’ll experience fewer emergency shutdowns, extended component life, and consistent compliance with emissions requirements.
Contact us at 1-800-473-5251 for more information about how we can keep your dust collection systems maintained.
Cement Plant Dust Types
Cement manufacturing creates various types of dust that require specialized filtration. Each type presents unique challenges, requiring specifically designed filtration solutions:
- Cement dust: Refers to fine particles from grinding and blending operations.
- Raw material dust: Includes limestone, clay, sand, and iron ore particles.
- Clinker dust: Consists of abrasive particles from the kiln process.
- Coal dust: Comes from fuel handling systems.
- Alkali dust: Contains compounds that can cause filter blinding.
Tackle dust particles with our professional baghouse filter bag products and services! To get started, call now at 1-800-473-5251 or contact us for a quote.
Why Choose FabCo for Cement Filtration Services?
Custom Solutions
FabCo designs and manufactures our own custom, specialized filters for dust collector systems in the cement industry.
Technical Help
Need technical support? Our cement dust collection filtration experts are just a phone call, email, or contact form submission away!
Efficient Systems
Keep your cement machinery running efficiently with our dust collection replacement, sealing, and maintenanceservices.
Trusted Services
30+ years serving the cement, asphalt, woodworking, smelting, foundries, pharmaceutical, food production, and ethanol industries.
Contact Us for Cement Dust Collection Solutions
Ready to improve your cement plant’s baghouse performance? Our team of filtration experts is standing by to help with your specific needs. Fill out our online form for a quick quote and one of our specialists will be in touch with you shortly.